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Why Fluid Lubrication is Critical for Padding Reaming
Padded reamers are utilized throughout the manufacturing industry to generate the final hole geometry and meet demanding surface finish tolerances. Some examples of padded reamer applications are automatic transmission valve channels, engine valve guides and engine crankbore/cambores.
White Paper & Articles
Transportation - Components
Transportation - OEM
Soluble Metal Removal Fluids
QUAKERCOOL®
Insight into Heat Treatment and Quenching of Gears
Heat treating and quenching are arguably the most critical operations in the manufacture of gears. It is these processes that provide a gear with the proper mechanical and wear properties to withstand high contact stresses and have high longevity.
White Paper & Articles
Transportation - Components
Transportation - OEM
Soluble Metal Removal Fluids
QUAKERCOOL®
30% Consumption Reduction & Superior Biostability
For one month the customer ran QUAKERCOOL®7450 in one machine and from the very first part machined, the customer had no issues.
Case Studies
Transportation - Components
Transportation - OEM
Soluble Metal Removal Fluids
QUAKERCOOL®
An Environmental Issue Turned into a Money-Saving Win
A large automotive diesel engine manufacturer in Indiana was having boron issues with a competitor’s cleaner on their engine blocks. Quaker Houghton proposed switching to the boron-free CERFA-KLEEN® 5281, a biostable non-nitrited, high pressure spray cleaner with short-term in-plant rust inhibition.
Case Studies
Transportation - Components
Transportation - OEM
Cleaners
CERFA-KLEEN®
Metalworking Segment Overview
We are committed to offering innovative solutions to help our metalworking customers run more efficiently today and reap the opportunities of the future.
Product Literature
Transportation - Components
Transportation - OEM
Cleaners
Drawing & Forming Fluids
Soluble Metal Removal Fluids
CERFA-KLEEN®
CUT-MAX®
HOCUT®
HOUGHTO-DRAW®
QUAKERCLEAN®
QUAKERCOOL®
QUAKERDRAW®
Metalworking Manufacturing Case Study: CERFA-KLEEN®300
Quaker Houghton’s distributor proposed CERFA-KLEEN® 300 – a concentrated, non-slip, mildly alkaline, general maintenance and floor cleaner that effectively removes machining fluids, grease, rubber tire marks and more. CERFA-KLEEN® 300 is also NPE-free, which can help with waste water disposal concerns.
Case Studies
Transportation - Components
Cleaners
CERFA-KLEEN®
QUAKERCUT® XP Series
The QUAKERCUT® XP Series products are extra high-performance neat cutting oils based on advanced ester technology from renewable raw materials.
QUAKERCOOL® 770 vs Competitive Mineral Oil Free Technology
QUAKERCOOL® 770 is a high-performance mineral oil free micro-emulsion ideally suited to all operations demanding premium surface finish quality and consistent lubrication.
Label Free Floor & Maintenance Cleaner QUAKERCLEAN® 8820
QUAKERCLEAN® 8820 is a foam-inhibited workshop floor cleaner for the removal of oil, grease and pigment soiling from industrial floor coverings in production and storage areas.
Product Literature
Transportation - Components
Cleaners
QUAKERCLEAN®
Tube and Pipe Segment Overview
From the increasing demands for improved quality, safety, and better corrosion protection, to boosting product aesthetics, tube & pipe producers must operate more efficiently than ever.
Fire Safety In Hot Forming Hydraulic Presses
Today mineral oil dangers present industries with a very real major risk. With QUINTOLUBRIC® 888, this risk can be reduced and managed preventively.
Product Literature
Steel
Hydraulic Fluids & Lubricants
QUINTOLUBRIC®
Casting Oils QUAKERCAST™ 85 and D-925
The QUAKERCAST™ 85 and D-925 series of casting fluids are products enabling higher casting speeds, lower fluids consumption, and cleaner molds as compared to traditional products.
Beverage and Food Can Segment Overview
From the increasing demands for specialty cans and improved aesthetics to stringent compliance regulations and environmental concerns to ongoing requirements for sustainability and beverage taste protection, these companies must operate more efficiently and safely than ever.
Aerospace Segment Overview
Under growing pressure to increase productivity and throughput, reduce environmental impact, aerospace companies are also dealing with new highly engineered materials creating new requirements in manufacturing processes and metalworking fluids.
Steel – Surface Treatment: Eliminated White Rust Claims
Considering Quaker Houghton’s excellent service provided at this steel producer’s site and integrated product offerings, a trial opportunity for PRIMECOAT™ Z 838-4, a trivalent chromium passivate, resulted.
Tinplate Production: Reduces Total Cost of Ownership for Hydraulic Powered Units
Based on the reliability issues experienced with the incumbent fluid, Quaker Houghton recommended a comparative ASTM D7043 pump wear test be conducted. Based on the results of the test data and system survey an evaluation of HOUGHTO-SAFE® 419-R was conducted.
Steel – Lubrication of Turntables and Output Machines: More than $300k Annual Savings
From the start of the trial, QUAKERTEK™ UX 4615-EP did not melt away and remained at the application point on the roll neck. Due to the positive results on the roll neck the grease was also applied to the output tables and swivel.
Pickle Line and Tandem Cold Mill: Work Roll Bearing Life Extended and Flaking Eliminated
After 3,000 hours of operation (approximately 6 months) the bearings were checked. The QUAKERTEK™ CS 4602- EP bearing had no obvious damage on the raceway or roller surface, while the current grease had a large flaking zone on the raceway of the outer ring.
Steel – Hot Mill: Over $11,000 per Year Savings in Operating Costs
Since using QUAKERTEK™ AX 2502-EP in their operations, the company has saved over $11,000 per year plus increased service level and laboratory support at their mill.
Machining and Grinding: 50% Reduction of the Coolant Consumption Due to Better Coolant Lifetime
Quaker Houghton introduced QUAKERCOOL® 7200 HBFF after performing compatibility tests with different polish pastes, cleaners, electroplating, etc.
Case Studies
Transportation - Components
Die Casting Fluids
QUAKERCOOL®
50% Plunger Lubricant Usage Reduction by Improving Tip Adherence
Quaker Houghton analyzed the customer’s process and recommended switching their plunger lubricant to PLUNGER SLICK® 130, a product formulated for superior performance and excellent boundary lubrication.
Case Studies
Transportation - Components
Die Casting Fluids
PLUNGER SLICK®
Diesel Engine Machining: An Environmental Issue Turned into a Money-Saving Win
Quaker Houghton proposed switching to the boron-free CERFA-KLEEN® 5281, a biostable non-nitrited, high pressure spray cleaner with short-term in-plant rust inhibition.
Case Studies
Transportation - Components
Die Casting Fluids
CERFA-KLEEN®
Automotive Component Cleaning: Proven Cleaner for Heat Treatment Processes
CERFA-KLEEN® 5384 is formulated with carefully selected alkali salts and an alkali compatible surfactant system.
Case Studies
Transportation - Components
Transportation - OEM
Cleaners
CERFA-KLEEN®
Automotive Manufacturing: 50% Wheel Life Improvement Grinding Bi-metal Engine Blocks
Quaker Houghton recommended replacing the competitive coolant with QUAKERCOOL® 8013, a heavy duty metalworking fluid which is known for superior foam control. This product has eliminated the customer’s foam issue providing a cleaner work environment and lowering the chance for slips and falls.
Case Studies
Transportation - Components
Transportation - OEM
Soluble Metal Removal Fluids
QUAKERCOOL®
Underground Coal Mine: Mitigates the Risk of Fire by Using Fire-Resistant Hydraulic Fluid
To mitigate the risks of using a mineral oil based hydraulic fluid a large underground coal mine in southern West Virginia was using QUINTOLUBRIC® 888-68 an MSHA approved fire-resistant hydraulic fluid in their hydraulic systems.
Case Studies
Mining
Hydraulic Fluids & Lubricants
QUINTOLUBRIC®
Metal Forming: Odor Elimination and Improved Fluid Maintenance
Quaker Houghton worked with maintenance personnel and conducted a trial for the metal spinning operation utilizing approximately 10% HOUGHTO-DRAW® 7060.
Case Studies
Industrial
Drawing & Forming Fluids
HOUGHTO-DRAW®
Aerospace Titanium Machining: 60% Cost Decrease of Fluids and Elimination of Foam
The customer began a trial with HOCUT® 795 B on a Mega 5 (MAG) milling tool machine. After 2 years HOCUT® 795 B was still in use, and there has been no sump clean-out and no anti-foam nor bactericide addition.
Case Studies
Aerospace & Defense
Soluble Metal Removal Fluids
HOCUT®
Aerospace Components Machining: Reduced Cycle Time and Tooling Costs at UK Ejector Seat Manufacturer
HOCUT® 795 B was proposed for machining trials supported by independent performance data on similar operations from other aerospace component manufacturers. HOCUT® 795 B has consistently shown itself to be the best in class coolant for aerospace alloys.
Case Studies
Aerospace & Defense
Soluble Metal Removal Fluids
HOCUT®
Aerospace Fuel System Machining: Improved Surface Finish and Reduced Cycle Time
After a plant survey of machine tools, processes, materials and water conditions, HOCUT® 795 B was proposed supported by independent performance data on similar operations from other aerospace components manufacturers.
Case Studies
Aerospace & Defense
Soluble Metal Removal Fluids
HOCUT®
Aerospace Titanium Machining: 25% Increase in Tool Life
HOCUT® 795 B is a versatile, heavy duty, chlorine-free, soluble metal removal fluid specially formulated to machine Aerospace grade aluminum alloys.
Case Studies
Aerospace & Defense
Soluble Metal Removal Fluids
HOCUT®
Aerospace Titanium Machining: 150% Increase in Tool Life
HOCUT® 4940 provides superior cutting performance and reduced tool wear enabling the customer to better execute titanium machining with both lower cost of operation and higher productivity.
Case Studies
Aerospace & Defense
Soluble Metal Removal Fluids
HOCUT®
3 Methods to Prolong Die Life in High Pressure Die Casting
High pressure die casting continues to be the most efficient and lowest cost, large throughput manufacturing process for casting parts from non-ferrous metals, such as aluminum, magnesium, zinc, copper, brass, and lead alloys.
White Paper & Articles
Transportation - Components
Die Casting Fluids
DIE SLICK®
Recommended Hydraulic Systems Conversion Procedure
This document contains procedure guidelines for the conversion from both water free and water based hydraulic fluids to QUINTOLUBRIC® 888.
Service Guide for QUINTOLUBRIC® 865 Series
Description of the most important properties of the fluid in service and tolerances.
Quaker Houghton Die Casting Product Selection: Interpreting A Die Lubricant Evaluation Report
Due to the complexities of the die casting production process, proper die lubricant selection can be a laborious task.
Technical Tips
Transportation - Components
Die Casting Fluids
DIE SLICK®
Hydraulic Fluid Sampling Procedure and Particle Counting
One of the most difficult but important jobs in hydraulic fluid maintenance is taking a proper and representative sample. The best way to do this is to always take the sample at the same place in the hydraulic system.
Fire-Resistant Test Parameters Explained
This Skill Builder will explain how to interpret the results of six tests used to measure fire resistance in hydraulic fluids.
H91% Pump Wear Reduction with a Polyol Ester (HFD) Hydraulic Fluid
QUINTOLUBRIC® 888 is a synthetic fluid that can be used in equipment designed for traditional mineral oil fluids and provides better performance than fluids containing water.
Case Studies
Transportation - Components
Die Casting Fluids
QUINTOLUBRIC®
HFD-U Fluid Power Technology Replacement of Competitive HFC Product (Water Glycol)
Quaker Houghton helped the account to understand the advantages of changing from water glycol (HFC) fluids to QUINTOLUBRIC® 888-46 (polyol ester based HFD-U). These advantages include: superior lubrication properties, reduced fluid maintenance, environmentally friendly.
40% Plunger Lubricant Savings and Improved Performance
Quaker Houghton, analyzed the customer’s process and developed PLUNGER SLICK® 202; a premium low viscosity plunger lubricant formulated for high pressure die casting.
Case Studies
Transportation - Components
Die Casting Fluids
PLUNGER SLICK®
DIE SLICK® 4520 Series
The DIE SLICK® 4520 Series are synthetic lubricants which contain a blend of reactive polymeric lubricants.
Product Literature
Transportation - Components
Die Casting Fluids
DIE SLICK®
DIE SLICK® 2050 Series
The DIE SLICK® 2050 Series is designed for excellent release and a bright cosmetic casting finish. These semi-synthetic, wax-free formulations are blended specifically to meet customers’ production environments.
Product Literature
Transportation - Components
Die Casting Fluids
DIE SLICK®
DIE SLICK® 1850 Series
The DIE SLICK® 1850 Series is designed for excellent release and a bright cosmetic casting finish. These synthetic, petroleum-free formulations are blended specifically to meet customers’ production environments.
Product Literature
Transportation - Components
Die Casting Fluids
DIE SLICK®
DIE SLICK® 1750 Series
The DIE SLICK® 1750 Series contains premium release agents for high pressure die casting operations, designed for excellent release and bright cosmetic finish.
Product Literature
Transportation - Components
Die Casting Fluids
DIE SLICK®
Mining Segment Overview
Our mining experts work closely with our R&D chemists to bring unique solutions to your operation.
Metalworking Segment Overview
In an increasingly competitive industry, we are the partner you can trust to prepare you for the future based on extensive knowledge of your unique operating environment and goals.
Offshore Segment Overview
As specialists in offshore lubricants, Quaker Houghton delivers superior technical service in support of our customized, high performance products.
Die Casting Segment Overview
As specialists in die casting lubrication, our team of experts work closely with clients to evaluate and enhance production processes, preparing them for the future.
Product Literature
Transportation - Components
Die Casting Fluids
DIE SLICK®
Aluminum Segment Overview
Our highest commitment is helping our aluminum customers run even more efficiently, and with greater innovation, whatever comes next. The global leader in process fluid solutions for the aluminum industry. quakerhoughton.
Mottle Free DCR Steel Surface
When the fully fatted rolling oil was replaced with QUAKEROL® DR 20, a customized semi-synthetic rolling oil, mill cleanliness improved resulting in reduced mill hangup and excess fluids on the mill floor.
Steel Segment Overview
From rolling mill applications to finishing applications to more sustainable production, steel companies are constantly evolving in order to continue to grow and deliver even greater value to their customers.
Quaker Houghton Transition Brochure
The global leader in industrial process fluids. If it’s made of metal, if it’s rolled, cut, drawn or cast, Quaker Houghton is there, optimizing processes, reducing costs, advancing safety and sustainability…and driving progress.