Mobile Die Lubricant Proportioner

QH FLUIDCONTROL™ DAS 150

The QH FLUIDCONTROL™ DAS 150 is an advanced mobile die lubricant/ water mixing and delivery system, with exceptional stability of lubricant dilution.

The system is capable of delivering lubricant mixture up to a peak flow rate of 120 litres (13.3 gallons) per minute at 8 bar, or a continuous delivery volume of 50 litres (4.2 gallons) per minute. The unit has a 50 litre discharge pressure tank, and a mixing tank holding 30 litres of premixed lubricant.

A PLC controlled predetermined ratio of die lubricant is homogeniously mixed via inline techology. The system batch mixes water and neat lubricant components and ensures accurate and repeatable dilution through continual measurement of real time turbidity of the final mix.

The system is designed to accurately measure and control die lubricaction application volume to the die face with an accuracy of ±0.1%.
The system is PLC driven with HMI for quick and easy access to all settings and parameters. Data is collected for each shot and accessible through reports and alerts in QH FLUIDTREND™, allowing you to optimize your fluids and processes.

Properties:

 

PROPERTY TYPICAL VALUE UNIT
Power Supply 200 – 220 1ph VAC
50 – 60 Hz
9.6 Max. A
Operating Parameters:
Max. Peak Flow rate * Up to 120 | Up to lpm | gpm
Max. Constant Flow rate * 31.7 lpm | gpm
Max. Pressure Up to 50 | Up to 13.3 Bar | psi
Capacity 80 | 21.1 Liters | gal
Connections ( BSP or NPT):
Lubricant Outlets 1/4
Lubricant Inlet 1/8 inches
Water Inlet 3/4
Air Inlet 1/8
Compressed Air 6 Bar
87 psi
Lubricant Suitability Water based
Dilution Ratio 1:20 – 1:300
Dilution Acuracy ±0.1 %
Weight 430 | 948 Kg | lbs
Dimensions 2100 x 1500 x 700 mm
83 x 59 x 28 inch
HMI Interface Yes
Data Capture and Display Yes
QH FLUIDTREND™ Connectivity and Technical Remote Support Yes via LAN/4G network connection
* The above properties are measured at zero back pressure on the outlet. Actual pressure and flow rates will be dependent on the die casting machine(s) that the unit is connected to.
QH FLUIDMONITOR DAS 150

Key Benefits:

  • Accurate and repeatable lubricant concentration and delivery

  • Logs key system parameters (e.g. dilution, pressure, and flowrate) for every shot

  • Alarm system for low dilution and pressure

  • Designed for ease of maintenance – reducing process downtime

  • Small batch mixing volumes minimizes potential for bacterial growth

Compatibility:

QH FLUIDCONTROL™ DAS 150 is suitable for use with our high performance die lubricants:

DIE SLICK® 17

DIE SLICK® 45

DIE SLICK® AD

DIE SLICK® AF

DIE SLICK® SX