QH FLUIDCONTROL™ DAS 150D

QH FLUIDCONTROL™ DAS 150D

The QH FLUIDCONTROL™ DAS 150D is an advanced mobile die lubricant delivery system with two dedicated outputs for conventional water based and MQL lubricants. The system has the flexibility to apply both product types at the same time to different die casting cells.

For conventional lubricants, the system is capable of delivering lubricant mixture up to a peak flow rate of 120 litres (31.7 gallons) per minute at 8 bar, or a continuous delivery volume of 50 litres (13.3 gallons) per minute. The unit has a 50 litre discharge pressure tank, and a mixing tank holding 30 litres of premixed lubricant.

The system batch mixes water and neat lubricant components and ensures accurate and repeatable mix composition through continual measurement of added component quantity and real time turbidity of the final mix.

The system is designed to accurately measure and control die lubricaction application volume to the die face with an accuracy of ±0.1%.

For MQL die lubricants, the QH FLUIDCONTROL™ DAS 150D can deliver up to 1.7 litres of water based or water free lubricant per minute.

The system can also be operated in a unique hybrid mode. The system is PLC driven with HMI for quick and easy access to all settings and parameters.
Data is collected for each shot and accessible through reports and alerts in QH FLUIDTREND™, allowing you to optimize your fluids and processes.

Properties:

 

PROPERTY TYPICAL VALUE UNIT
Power Supply 200 – 220 1ph VAC
50 – 60 Hz
9.6 Max. A
Operating Parameters:
Max. Peak Flow rate * Up to 120 | Up to 31.7 lpm | gpm
Max. Constant Flow rate * Up to 50 | Up to 13.3 lpm | gpm
Max. Pressure 8 | 116 Bar | psi
Max. MQL Flowrate 1.7 | 0.45 lpm | gpm
Capacity 80 | 21.1 Liters | gal
Connections ( BSP or NPT):
Lubricant Outlets 3/4
Lubricant Inlet 1/8 inches
MQL Outlet 1/4 inches
Water Inlet 3/4
Air Inlet 1/8
Compressed Air 6 Bar
87 psi
Lubricant Suitability Water based and MQL
Dilution Ratio 1:20 – 1:300
Dilution Acuracy ±0.1 %
Weight 430 | 948 Kg | lbs
Dimensions 2100 x 1500 x 700 mm
83 x 59 x 28 inch
HMI Interface Yes
Data Capture and Display Yes
QH FLUIDTREND™ Connectivity and Technical Remote Support Yes via LAN/4G network connection
* The above properties are measured at zero back pressure on the outlet. Actual pressure and flow rates will be dependent on the die casting machine(s) that the unit is connected to.
QH DAS 150D

Key Benefits:

  • Accurate and repeatable lubricant concentration and delivery

  • Logs key system parameters (e.g. dilution, pressure, and flowrate) for every shot

  • Alarm system for low dilution and pressure

  • Designed for ease of maintenance

  • Reducing process downtime

  • Small batch mixing volumes minimizes potential for bacterial growth

Compatibility:

QH FLUIDCONTROL™ DAS 150D is suitable for use with our high performance die lubricants:

DIE SLICK® 17

DIE SLICK® 45

DIE SLICK® AD

DIE SLICK® AF

DIE SLICK® SX